Product Overview
This is a high-efficiency precision injection mold dedicated to manufacturing PC plastic socket panels. Adopting a 1*2 cavity design, one molding cycle produces two identical products to boost output. Equipped with large sprue and horn gate system, it ensures smooth melt filling and clean automatic gate separation. Both cavity and core are made of premium 1.2083ESR mold steel with heat treatment hardness HRC 48-52, and the core is processed with fine high polishing. Optimized for PC material, the mold delivers excellent surface quality, stable dimensional accuracy and long service life, which is a reliable tooling for mass production of high-grade socket panels.
Main Specifications
| Item | Details |
| Mold Cavity | 1*2 Double Cavity |
| Applicable Material | PC (Polycarbonate) |
| Gating System | Large Sprue + Horn Gate |
| Mold Steel | 1.2083ESR |
| Steel Hardness | HRC 48-52 |
| Surface Treatment | High Polished Core & Cavity |
| Molded Product | Plastic Socket Panel |
| Standard Mold Life | 500,000+ shots |
| Molding Feature | No burrs, no flow lines, stable filling |
![High Polish Core Plastic Socket Panel Injection Mold]( "High Polish Core Plastic Socket Panel Injection Mold")
Core Advantages
1. 1*2 Double Cavity for Higher Productivity
The 1×2 cavity layout doubles production capacity compared with single-cavity molds. Two cavities feature balanced runner distribution, consistent injection pressure and temperature, so all finished socket panels keep uniform size, weight and appearance. It effectively cuts down unit production cost and meets large-volume order demands.
2. Large Sprue & Horn Gate for PC Molding
PC has high melt viscosity. The large sprue guarantees sufficient and steady material feeding during continuous production. The horn gate realizes automatic gate breaking after ejection, leaving no obvious marks on product surface. It avoids manual trimming, simplifies workflow and keeps the socket panel intact and beautiful.
3. 1.2083ESR Steel HRC48-52 for Durability
1.2083ESR is electroslag remelted high-purity steel with outstanding anti-rust, anti-corrosion and wear resistance. After vacuum heat treatment to HRC 48-52, the mold resists deformation and scratch in long-term operation. It maintains stable precision and greatly extends the overall service life.
4. High Polished Core & Cavity for Premium Finish
Full high polishing on core and cavity creates ultra-smooth inner surfaces. The molded PC socket panel features glossy texture, no orange peel, scratches or weld lines. Finished products can be directly assembled without secondary polishing or spraying, saving extra processing cost.
Features of Finished Socket Panel
Excellent Appearance: High-gloss surface, neat edges, no gate marks
Superior Material Performance: PC material owns good impact resistance, flame retardancy and anti-aging property
Accurate Dimension: Strict tolerance control for easy and tight assembly
Long Service Life: Not easy to deform or turn yellow for long-time indoor use
Safe to Use: Good insulation performance, compliant with electrical safety standards
Application Scope
Household wall socket panels
Commercial building & engineering electrical socket faceplates
Office & hotel supporting electrical plastic panels
High-gloss PC decorative socket covers for smart home
FAQ
Q1: Why choose horn gate for socket panel mold?
A: Horn gate can separate automatically during demolding without manual cutting. It ensures clean product surface and improves production efficiency greatly.
Q2: What are the strengths of 1.2083ESR steel?
A: 1.2083ESR has purer material texture, better polishing performance and stronger anti-rust ability. It is ideal for high-gloss plastic parts and keeps stable mold performance for years.
Q3: Can this mold produce transparent PC socket panels?
A: Yes. With high polishing and optimized runner system, it can make transparent, translucent and solid-color glossy PC panels without surface defects.
Q4: Do you support custom modification?
A: Sure. We can customize product size, hole position, logo engraving and mold structure according to your drawings and samples.
