1*2 Material ABS+ UV Protection Large Sprue Horn Gate 2344 HRC48-52 Mold Steel Polished Cavity And Core Custom Plastic Frame And Bracket Tooling Maker Injection Mold

This is a custom 1×2 cavity injection mold engineered for mass production of plastic frames and brackets, specifically optimized for ABS + UV protection materials. Built with premium 1.2344 mold steel (hardened to HRC 48-52) and featuring polished core and cavity surfaces, this mold uses a large sprue horn gate system to ensure smooth, uniform resin flow. It is designed to produce high-strength, UV-resistant structural parts with consistent quality, long service life, and zero common molding defects.
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  • 24013

  • YIXUN mold

  • 8480419090

Product Overview

This is a custom 1×2 cavity injection mold engineered for mass production of plastic frames and brackets, specifically optimized for ABS + UV protection materials. Built with premium 1.2344 mold steel (hardened to HRC 48-52) and featuring polished core and cavity surfaces, this mold uses a large sprue horn gate system to ensure smooth, uniform resin flow. It is designed to produce high-strength, UV-resistant structural parts with consistent quality, long service life, and zero common molding defects.

Mold Specifications

Parameter Details
Mold Type Custom Injection Mold for Plastic Frame & Bracket
Cavity Layout 1×2 Cavity (balanced dual-cavity design)
Compatible Material ABS + UV Protection Resin, UV-Stabilized Engineering Plastics
Runner & Gate System Large Sprue + Horn Gate (Fan Gate)
Mold Steel 1.2344 Hot Work Tool Steel, HRC 48-52 Hardness
Surface Treatment Polished Cavity & Core (high-gloss finish)
Application Structural plastic frames, brackets, support parts, outdoor equipment components
Key Capabilities UV material compatibility, high structural strength, low defect rate, long mold life
Plastic Frame And Bracket Tooling Maker Injection Mold


Core Features & Selling Points

✅ Optimized for ABS + UV Protection Materials
The mold is specially designed to handle UV-stabilized ABS resins. The runner and gate system minimizes shear stress on the resin, preventing degradation of UV additives and ensuring the final parts retain their UV resistance, color stability, and mechanical properties for outdoor or light-exposed applications.
✅ 1×2 Cavity Balanced Production
The 1×2 cavity layout balances production efficiency and cost-effectiveness. Both cavities are precisely machined for uniform filling, ensuring identical dimensions, strength, and surface quality in every part. This design doubles output per cycle while maintaining strict quality control standards.
✅ Large Sprue + Horn Gate (Fan Gate) System
The large sprue and horn gate design ensures smooth, laminar flow of the ABS resin. It prevents material starvation, reduces pressure drop, and eliminates defects like short shots, flow marks, and weld lines—critical for structural parts requiring high integrity. The wide gate also distributes resin evenly, reducing warpage and internal stress in frame and bracket components.
✅ Premium 1.2344 Mold Steel (HRC 48-52)
Constructed from high-performance 1.2344 hot work tool steel, hardened to HRC 48-52. This steel offers exceptional wear resistance, high-temperature strength, and dimensional stability. It withstands the repeated cycles and pressures of molding UV-stabilized ABS, ensuring a long mold life and consistent part quality over thousands of shots.
✅ Polished Cavity & Core for Superior Surface Quality
Both the cavity and core are precision-polished, delivering smooth, high-gloss surfaces on the final plastic parts. This eliminates the need for secondary finishing processes, reduces the risk of surface defects, and ensures the frames and brackets meet both functional and aesthetic requirements.
✅ Structural Integrity & Durability Focus
Engineered for structural plastic frames and brackets, the mold design prioritizes uniform wall thickness, proper cooling, and balanced filling. This minimizes warpage, shrinkage, and internal stress, producing parts with high impact resistance and dimensional stability—essential for load-bearing applications.

Application Scope

This mold is ideal for manufacturing:
  • Structural plastic frames and brackets for outdoor equipment

  • UV-resistant support parts for consumer products

  • Lightweight load-bearing plastic components for appliances and machinery

  • Durable plastic structural parts requiring long-term outdoor use


Why Choose This Custom Injection Mold?

  • ✅ UV-resistant ABS molding capability for long-lasting outdoor performance

  • ✅ 1×2 cavity design for efficient, high-volume production

  • ✅ Large sprue + horn gate system for defect-free structural parts

  • ✅ 1.2344 HRC48-52 steel for extended mold life and consistent precision

  • ✅ Polished cavity & core for smooth, high-quality surface finishes

  • ✅ Custom design tailored to your frame and bracket specifications


FAQ

Q: Can this mold process UV-stabilized ABS materials?
A: Yes, the mold is specifically optimized for ABS + UV protection resins, with runner and gate designs that preserve the material’s UV resistance and mechanical properties.
Q: What is the expected mold life?
A: With 1.2344 steel (HRC 48-52) and proper maintenance, the mold is built for long production runs, supporting tens of thousands of cycles with consistent quality.
Q: Can you customize the mold for my specific frame/bracket design?
A: Absolutely. We offer full custom mold design services, adapting the cavity layout, gate system, and cooling to match your part’s unique geometry and requirements.


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