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24011
YIXUN mold
8480419090
This high-quality injection mold is purpose-built for manufacturing ABS+UV protection plastic housing shells, widely used in outdoor equipment, electronic enclosures, and light-exposed consumer products. Featuring a practical 1*2 cavity layout, the mold uses a pin-point gate runner system to ensure clean, efficient molding with minimal post-processing.
| Specification | Details |
|---|---|
| Mold Application | Plastic Housing Shell / Enclosure Parts (Outdoor/UV-Exposed Use) |
| Cavity Configuration | 1*2 Cavity (Dual-Cavity Balanced Production) |
| Molded Material | ABS + UV Protection (UV-Stabilized ABS Resin) |
| Mold Steel | 2344 Hot-Work Tool Steel |
| Steel Hardness | HRC 48-52 (Heat-Treated) |
| Runner & Gate System | Pin Point Gate Runner System (Automatic Shearing, Minimal Marks) |
| Mold Life Expectancy | 1,000,000+ Cycles (Under Standard Production & Maintenance) |
| Surface Quality | Smooth, Burr-Free, Assembly-Ready Finish |
| Part Features | UV-resistant, impact-resistant, color-stable, weatherproof housing shell |
| Applications | Outdoor electronic enclosures, equipment housings, light-exposed consumer product shells |
| Production Lead Time | 35-45 Working Days |
| Quality Control | 100% Mold Trial, Dimensional & Appearance Inspection, Material Compatibility Test |
| Certification | ISO 9001 Compliant Manufacturing |
Exceptional Wear & Thermal Fatigue Resistance: Resists deformation and cracking under repeated high-temperature injection cycles, extending mold life significantly.
High Hardness Uniformity: Consistent HRC48-52 hardness ensures long-term dimensional stability, even with abrasive or reinforced resins.
Superior Polishing & Texturing Performance: Supports fine surface finishes, ensuring housing shells maintain a smooth, defect-free appearance through millions of shots.
Automatic Gate Separation: Eliminates the need for manual trimming, reducing labor costs and improving production efficiency.
Minimal Visible Marks: Tiny gate residuals are nearly invisible on the housing shell surface, preserving the part’s aesthetic quality.
Balanced Melt Flow: Ensures consistent filling across both cavities, minimizing warpage, sink marks, and weld lines common in housing shell parts.
Stabilized Shrinkage Control: Compensates for the slightly modified shrinkage rate of UV-added ABS, ensuring housing shells meet tight dimensional tolerances.
Reduced Degradation Risk: Mold temperature and cooling systems are tuned to prevent thermal degradation of UV additives, preserving the part’s weather resistance.
Impact & Surface Quality: Optimized venting and gating eliminate trapped air and burn marks, delivering smooth, high-gloss or matte surfaces as required.
Cost-Effective Scalability: Ideal for small to medium production runs, avoiding the high upfront cost of multi-cavity molds while doubling output.
Consistent Part Quality: Both cavities are precision-machined to identical specifications, ensuring every housing shell meets the same quality standards.
Flexible Production: Supports both prototype testing and full-scale production, making it easy to validate designs before committing to mass manufacturing.
Outdoor electronic equipment enclosures
Garden and patio furniture components
Automotive exterior accessory housings
Industrial equipment control panels and covers
Consumer products exposed to sunlight or harsh weather conditions