1*2 Cavity PC Material YUDO 2-point Needle Valve 1.2083 HRC48-50 Mold Steel Polished Mold Cavity Isolator Base Mould

This is a high-precision custom plastic injection mold designed for mass production of PC isolator base components, built with 1×2 cavity configuration, YUDO 2-point needle valve hot runner system, 1.2083 HRC48-50 mold steel, and fully polished mold cavities. Engineered for consistent, high-quality molding of complex isolator bases, this mold ensures exceptional dimensional accuracy, surface finish, and long-term production stability.
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  • 25204

  • YIXUN mold

  • 8480419090

Product Overview

This is a high-precision custom plastic injection mold designed for mass production of PC isolator base components, built with 1×2 cavity configuration, YUDO 2-point needle valve hot runner system, 1.2083 HRC48-50 mold steel, and fully polished mold cavities. Engineered for consistent, high-quality molding of complex isolator bases, this mold ensures exceptional dimensional accuracy, surface finish, and long-term production stability.

Key Features

✅ 1×2 Cavity Balanced Design
The 1×2 cavity layout delivers optimal production efficiency, producing two identical isolator bases per cycle while maintaining perfectly balanced filling and consistent part quality across both cavities. This configuration is ideal for medium to high-volume orders, balancing output speed and cost-effectiveness.
✅ YUDO 2-Point Needle Valve Hot Runner System
Equipped with a premium YUDO 2-point needle valve hot runner system, this mold eliminates cold runners, reduces material waste, and ensures uniform melt flow into both cavities. The needle valve design prevents stringing, gate marks, and drooling, resulting in clean, defect-free parts with minimal post-processing required.
✅ 1.2083 Mold Steel (HRC48-50) Construction
Crafted from high-grade 1.2083 stainless steel, hardened to HRC48-50, this mold offers excellent corrosion resistance, wear resistance, and thermal stability. This steel grade is specifically selected for long mold life (over 1,000,000 cycles) and consistent performance when molding PC and other engineering plastics.
✅ Fully Polished Mold Cavities
The mold cavities are precision-polished to a high gloss finish, ensuring the produced isolator bases have smooth, blemish-free surfaces with excellent clarity and aesthetic appeal. This finish also reduces demolding friction and prevents part sticking during ejection.
✅ Engineered for PC Material Compatibility
Designed specifically for polycarbonate (PC) resins, including flame-retardant and impact-modified grades, this mold accommodates PC’s high processing temperatures and ensures the final isolator bases maintain their structural integrity, impact resistance, and dimensional stability.
✅ Robust Mold Structure & Ejection System
Featuring heavy-duty guide pillars, high-performance ejection springs, and precision-machined mold plates, this mold ensures smooth, repeatable operation cycle after cycle. The robust design minimizes deflection during high-pressure injection, preserving tight tolerances on critical isolator base features.

Technical Specifications

Parameter Details
Mold Type Custom Injection Mold for Isolator Base
Cavity Configuration 1×2 Cavity
Hot Runner System YUDO 2-point Needle Valve
Mold Steel 1.2083, Hardened to HRC48-50
Cavity Finish High-Gloss Polished
Compatible Materials PC (Polycarbonate), including flame-retardant/impact-modified grades
Certification ISO9001
Mold Life ≥1,000,000 cycles (with proper maintenance)
Part Application Electronic isolator bases, electrical component housings, industrial control enclosures
Cooling System Optimized internal cooling channels for uniform temperature control
1.2083 HRC48-50 Isolator Base Mold


Application Scenarios

This mold produces high-performance isolator bases ideal for use in:
  • Industrial automation control systems

  • Electronic equipment enclosures requiring electrical isolation

  • Power distribution and electrical protection components

  • Automotive electronic assemblies

  • Consumer appliances requiring impact-resistant, heat-resistant housings


Why Choose Our Mold?

  • Superior Part Quality: The combination of YUDO hot runner, polished cavities, and 1.2083 steel ensures consistent, defect-free PC isolator bases with tight tolerances.

  • Cost Efficiency: The 1×2 cavity design and hot runner system reduce material waste, cycle times, and per-unit production costs over the mold’s long lifecycle.

  • Durability & Reliability: Hardened 1.2083 steel construction ensures the mold withstands repeated use in high-volume production environments, minimizing downtime and maintenance needs.

  • Full Customization: We offer complete OEM/ODM support, including design modifications, material adjustments, and surface finish customization to meet your exact isolator base specifications.

  • Comprehensive Support: Our engineering team provides end-to-end support, from mold design and prototyping to after-sales maintenance and troubleshooting, ensuring your production runs smoothly.


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