Product Overview
This is a high-precision 1*2 cavity injection mold dedicated to manufacturing European standard socket panels. Adopting large sprue feeding design, it ensures smooth and sufficient melt flow for PC material. The mold adopts premium 1.2083ESR stainless steel, heat-treated to HRC 48-52 for outstanding hardness, wear resistance and anti-rust performance. Both cavity and core are processed with full glossy finish, delivering mirror-like surface on finished socket panels. With balanced cavity layout and stable molding performance, this mold is ideal for mass production of high-quality European-style wall socket panels for residential, commercial and engineering projects.
Technical Specifications
| Item | Details |
|---|
| Mold Cavity | 1*2 Double Cavity |
| Molding Material | PC (Polycarbonate) |
| Feeding System | Large Sprue |
| Mold Steel | 1.2083ESR |
| Hardness | HRC 48-52 |
| Surface Treatment | Full Glossy Finish |
| Molded Product | European Standard Socket Panel |
| Mold Lifespan | 500,000+ stable injection shots |
| Molding Feature | No burrs, uniform filling, high surface gloss |
Core Advantages
1. 1×2 Dual Cavity for Higher Productivity
The 1*2 cavity design realizes two finished socket panels per molding cycle, effectively boosting production efficiency and cutting down unit production cost. The internal runner is reasonably distributed to guarantee consistent injection pressure, flow rate and cooling effect for both cavities. All products feature identical size, thickness and appearance, fully meeting the requirements of large-batch standardized production.
2. Large Sprue for Stable PC Molding
PC material has relatively high melt viscosity. The upgraded large sprue provides stable and adequate material supply during continuous operation. It effectively avoids common defects such as material shortage, slow filling and flow lines, ensures complete filling of every corner of the socket panel, and improves the overall product yield.
3. Premium 1.2083ESR Mold Steel
Made of ESR refined 1.2083 steel with ultra-pure internal texture, this material boasts excellent anti-corrosion, anti-rust and polishing capabilities. After professional vacuum heat treatment to HRC 48-52, the mold gains strong compression resistance and deformation resistance. It can maintain long-term stable precision and surface effect even after tens of thousands of cycles, reducing daily maintenance work.
4. Full Glossy Finish for Premium Appearance
The mold cavity and core are finely polished to high glossy standard. The ultra-smooth mold surface endows the European socket panel with bright, delicate and flawless exterior. The finished products need no secondary grinding, spraying or trimming, which saves extra processing procedures and labor costs, and complies with the high appearance standards of European electrical accessories.
Features of Finished Socket Panel
High-Gloss Surface: Mirror smooth finish, elegant look matching European interior decoration style
Reliable Material Performance: PC material features good impact resistance, flame retardancy and anti-aging property
Accurate Dimension: Strict tolerance control ensures smooth installation and perfect assembly
Safe & Durable: Excellent insulation performance, not easy to turn yellow or deform after long-term use
Neat Edges: Burr-free design, complying with European electrical safety regulations
Application Scenarios
Household wall socket panels for European residential buildings
Socket accessories for hotels, offices and commercial buildings in Europe
Supporting electrical panels for engineering construction projects
Standard power socket covers for indoor electrical supporting facilities
FAQ
Q1: Why choose large sprue for socket panel mold?
A: Large sprue ensures sufficient and steady material feeding for high-viscosity PC material, preventing short shots and flow marks, and keeping stable operation during high-speed continuous production.
Q2: What are the strengths of 1.2083ESR steel?
A: 1.2083ESR is high-purity stainless steel with great anti-rust ability and superior polishing performance. It keeps stable hardness and precision for long-term production, which is the ideal choice for glossy electrical plastic parts.
Q3: Can this mold produce full glossy European socket panels?
A: Yes. With full glossy mold finish and optimized feeding system, the molded panels present uniform high gloss without surface defects.
Q4: Do you support customized design?
A: We provide one-stop customization service for panel size, jack position, logo engraving and mold structure according to your drawings and samples.
