| Quantity: | |
|---|---|
YIXUN mold
8480419090
Mold Base: 4Cr13 Stainless Steel – Corrosion-resistant, rigid, and supports 800,000+ injection cycles; compatible with cosmetic production environments (easy to clean and maintain).
Cavity & Core: ASSAB S136 ESR Steel – Vacuum heat-treated to HRC 52-54, offering exceptional wear resistance against PA6/ABS/PP flow; polished to Ra 0.01μm mirror finish – Ensures the mold’s surface transfers to the container (glossy, smooth, and free of burrs/scratches, eliminating the need for post-processing).
Anti-Stick Coating: PTFE-coated cavity surfaces – Prevents plastic adhesion during ejection, especially critical for ABS (prone to sticking) and ensures clean, intact cover/body parts.
Material Compatibility: Tailored flow channels and temperature control for PA6 (230-260℃), ABS (220-250℃), and PP (200-220℃) – Ensures uniform filling, strong structural integrity, and no material degradation (non-toxic, meets EU REACH and FDA cosmetic packaging standards).
| Component Combination | Cavity Allocation | Daily Output (8-Hour Shift) | Application Scenario |
|---|---|---|---|
| 1 Cover + 2 Body Parts | 1 cover cavity + 2 body cavities (integrated mold) | 8,000-10,000 sets (16,000-20,000 total parts) | Lipstick tubes, mascara bottles, small powder boxes (1:2 component ratio). |
| Custom 1+2 Combination | 1 main component + 2 auxiliary parts (e.g., 1 lid + 2 inner liners) | 7,000-9,000 sets | Foundation bottles, blush containers (with removable inner trays). |
Aesthetic Precision: Uniform wall thickness (1.2-2.0mm) with tolerance ±0.03mm – Prevents warping or shrinkage, ensuring consistent fit between cover and body (no loose or tight closures).
Snap-Fit/Threaded Structures: Precision-machined snap grooves or internal threads (for screw-on covers) – Ensures secure closure and easy opening (tested to 5,000+ opening/closing cycles without failure).
Logo & Texture Integration: Molded embossing/debossing for brand logos (minimum 0.3mm depth for clear visibility) or surface textures (matte, grainy, or metallic finish simulation) – Enhances product premium 感.
Cooling System: 360° spiral cooling channels for cover cavities + grid cooling for body parts – Reduces cycle time to 22-28 seconds per set and maintains consistent temperature (±2℃) – Critical for glossy surface finish.
Ejection System: Soft-eject pins with rounded tips – Avoids indentations or scratches on visible surfaces of the cover/body.
Safety Certifications: Mold materials and production processes meet EU REACH (Restriction of Hazardous Substances), FDA 21 CFR Part 177 (food-contact safe for cosmetic containers), and ISO 9001 standards.
Strict QC Protocols:
72-hour continuous cycle testing with PA6/ABS/PP materials to verify stability and surface finish.
100% dimensional inspection via CMM (focus on cover-body fit, wall thickness, and logo clarity).
Visual inspection for defects (no air lines, discoloration, or burrs) – 0% defect rate for finished components.
Color Consistency: Optimized flow channels ensure uniform plastic distribution – Prevents color variation across batches (critical for cosmetic packaging brand consistency).
| Parameter | Details |
|---|---|
| Mold Size | 460×380×300mm (compact for 100-150 ton injection molding machines) |
| Cavity Configuration | 1 cover cavity + 2 body cavities (customizable component combinations) |
| Cycle Time | 22-28 seconds per set (1 cover + 2 bodies) |
| Service Life | ≥800,000 injection cycles |
| Applicable Materials | PA6, ABS, PP (cosmetic-grade; color masterbatch compatible) |
| Dimensional Accuracy | ±0.03mm (critical features: cover-body fit, thread pitch, logo depth) |
| Surface Finish | Mirror polish (Ra 0.01μm) for cavity/core; matte finish for mold base |
| Container Size Compatibility | 15mm-50mm diameter (lipstick tubes, small bottles); 30mm-80mm diameter (powder boxes, foundation bottles) |
Tailored Component Designs: Accept 2D/3D drawings for custom container shapes (round, square, oval, irregular), sizes, and component combinations (e.g., 1 lid + 2 inner liners, 1 body + 2 decorative rings).
Material & Finish Adaptation: Modify mold for reinforced materials (e.g., ABS+PC for impact resistance) or custom surface finishes (matte, textured, or holographic pattern integration).
Logo & Branding: Precision mold engraving for brand logos, serial numbers, or regulatory marks (e.g., “ cruelty-free” symbols).
After-Sales Service: 24-month warranty (covers material defects and manufacturing issues); 24/7 technical support for mold debugging and maintenance; free mold cleaning tools and maintenance manuals.
Efficiency & Cost Savings: 1+2 cavity layout produces matched cover-body sets in one cycle, reducing production time and labor costs compared to single-cavity molds.
Cosmetic-Grade Aesthetics: Mirror-polished cavities deliver glossy, defect-free surfaces—elevating product premium without post-processing.
Multi-Material Compatibility: Works with PA6/ABS/PP (the most popular cosmetic packaging materials), offering flexibility for product design.
Reliable Fit & Durability: Precision engineering ensures consistent cover-body fit and long mold service life, ideal for high-volume cosmetic production.
Mold Base: 4Cr13 Stainless Steel – Corrosion-resistant, rigid, and supports 800,000+ injection cycles; compatible with cosmetic production environments (easy to clean and maintain).
Cavity & Core: ASSAB S136 ESR Steel – Vacuum heat-treated to HRC 52-54, offering exceptional wear resistance against PA6/ABS/PP flow; polished to Ra 0.01μm mirror finish – Ensures the mold’s surface transfers to the container (glossy, smooth, and free of burrs/scratches, eliminating the need for post-processing).
Anti-Stick Coating: PTFE-coated cavity surfaces – Prevents plastic adhesion during ejection, especially critical for ABS (prone to sticking) and ensures clean, intact cover/body parts.
Material Compatibility: Tailored flow channels and temperature control for PA6 (230-260℃), ABS (220-250℃), and PP (200-220℃) – Ensures uniform filling, strong structural integrity, and no material degradation (non-toxic, meets EU REACH and FDA cosmetic packaging standards).
| Component Combination | Cavity Allocation | Daily Output (8-Hour Shift) | Application Scenario |
|---|---|---|---|
| 1 Cover + 2 Body Parts | 1 cover cavity + 2 body cavities (integrated mold) | 8,000-10,000 sets (16,000-20,000 total parts) | Lipstick tubes, mascara bottles, small powder boxes (1:2 component ratio). |
| Custom 1+2 Combination | 1 main component + 2 auxiliary parts (e.g., 1 lid + 2 inner liners) | 7,000-9,000 sets | Foundation bottles, blush containers (with removable inner trays). |
Aesthetic Precision: Uniform wall thickness (1.2-2.0mm) with tolerance ±0.03mm – Prevents warping or shrinkage, ensuring consistent fit between cover and body (no loose or tight closures).
Snap-Fit/Threaded Structures: Precision-machined snap grooves or internal threads (for screw-on covers) – Ensures secure closure and easy opening (tested to 5,000+ opening/closing cycles without failure).
Logo & Texture Integration: Molded embossing/debossing for brand logos (minimum 0.3mm depth for clear visibility) or surface textures (matte, grainy, or metallic finish simulation) – Enhances product premium 感.
Cooling System: 360° spiral cooling channels for cover cavities + grid cooling for body parts – Reduces cycle time to 22-28 seconds per set and maintains consistent temperature (±2℃) – Critical for glossy surface finish.
Ejection System: Soft-eject pins with rounded tips – Avoids indentations or scratches on visible surfaces of the cover/body.
Safety Certifications: Mold materials and production processes meet EU REACH (Restriction of Hazardous Substances), FDA 21 CFR Part 177 (food-contact safe for cosmetic containers), and ISO 9001 standards.
Strict QC Protocols:
72-hour continuous cycle testing with PA6/ABS/PP materials to verify stability and surface finish.
100% dimensional inspection via CMM (focus on cover-body fit, wall thickness, and logo clarity).
Visual inspection for defects (no air lines, discoloration, or burrs) – 0% defect rate for finished components.
Color Consistency: Optimized flow channels ensure uniform plastic distribution – Prevents color variation across batches (critical for cosmetic packaging brand consistency).
| Parameter | Details |
|---|---|
| Mold Size | 460×380×300mm (compact for 100-150 ton injection molding machines) |
| Cavity Configuration | 1 cover cavity + 2 body cavities (customizable component combinations) |
| Cycle Time | 22-28 seconds per set (1 cover + 2 bodies) |
| Service Life | ≥800,000 injection cycles |
| Applicable Materials | PA6, ABS, PP (cosmetic-grade; color masterbatch compatible) |
| Dimensional Accuracy | ±0.03mm (critical features: cover-body fit, thread pitch, logo depth) |
| Surface Finish | Mirror polish (Ra 0.01μm) for cavity/core; matte finish for mold base |
| Container Size Compatibility | 15mm-50mm diameter (lipstick tubes, small bottles); 30mm-80mm diameter (powder boxes, foundation bottles) |
Tailored Component Designs: Accept 2D/3D drawings for custom container shapes (round, square, oval, irregular), sizes, and component combinations (e.g., 1 lid + 2 inner liners, 1 body + 2 decorative rings).
Material & Finish Adaptation: Modify mold for reinforced materials (e.g., ABS+PC for impact resistance) or custom surface finishes (matte, textured, or holographic pattern integration).
Logo & Branding: Precision mold engraving for brand logos, serial numbers, or regulatory marks (e.g., “ cruelty-free” symbols).
After-Sales Service: 24-month warranty (covers material defects and manufacturing issues); 24/7 technical support for mold debugging and maintenance; free mold cleaning tools and maintenance manuals.
Efficiency & Cost Savings: 1+2 cavity layout produces matched cover-body sets in one cycle, reducing production time and labor costs compared to single-cavity molds.
Cosmetic-Grade Aesthetics: Mirror-polished cavities deliver glossy, defect-free surfaces—elevating product premium without post-processing.
Multi-Material Compatibility: Works with PA6/ABS/PP (the most popular cosmetic packaging materials), offering flexibility for product design.
Reliable Fit & Durability: Precision engineering ensures consistent cover-body fit and long mold service life, ideal for high-volume cosmetic production.
