1*16 Cavity ABS Material Large Sprue Sub Gate S136 HRC48-52 Mold Steel ISO13485 Certification Medical Equipment Injection Accessory Inlet Connector Mold

1*16 Cavity ABS Material Large Sprue Sub Gate S136 HRC48-52 Mold Steel ISO13485 Certification Medical Equipment Injection Accessory Inlet Connector Mold

This medical connector and adapter precision injection mold is professionally engineered for mass production of disposable and reusable medical plastic connection components. Covering Luer lock connectors, infusion tube adapters, three-way stopcocks, catheter connectors, reduction adapters and other medical pipeline accessories, this mold fully meets the high-precision, high-cleanliness and high-safety requirements of medical devices.
Different from ordinary plastic molds, this medical mold focuses on micro-size precision control, smooth thread forming, zero burr appearance and stable assembly accuracy. The internal flow channel and cooling system are professionally optimized for medical plastic materials to avoid shrinkage, warpage, flow marks and residual stress. All molded products feature smooth surfaces, precise fit and excellent pressure resistance, ensuring safe and stable fluid transmission in clinical use. Suitable for cleanroom injection production, it is the ideal tool for medical device manufacturers to produce high-standard connection parts.

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Model:
25146
Brand:
YIXUN mold
Code:
8480419090

Product Description

Key Selling Points

Medical-Grade Precision Molding: Custom designed for complex medical connectors, Luer lock adapters, infusion joints and catheter accessories, supporting ultra-tight tolerance molding to ensure leak-proof and air-tight assembly performance.
Biocompatible Material Compatibility: Optimized for medical-grade PP, PC, ABS, POM and other sterilizable plastics, perfectly compatible with EtO, gamma ray sterilization without deformation or discoloration.
Zero-Defect Clean Design: Burr-free, low-residue mold structure with optimized venting system, ensuring molded parts meet medical cleanroom standards, no sharp edges and no hidden dirt gaps.
Professional Precision Core & Cavity Structure: Adopts high-precision slider core-pulling and thread molding structure, perfectly solving complex undercut and thread forming of medical special connectors.
Stable & Durable Mold Construction: Select high-quality medical mold steel with fine polishing treatment, stable injection cycle, long mold life and consistent batch quality for mass medical production.
Full Medical Compliance Support: Mold manufacturing follows ISO13485 medical quality system, providing complete mold validation reports and process documents for medical product registration.

Product Overview

This medical connector and adapter precision injection mold is professionally engineered for mass production of disposable and reusable medical plastic connection components. Covering Luer lock connectors, infusion tube adapters, three-way stopcocks, catheter connectors, reduction adapters and other medical pipeline accessories, this mold fully meets the high-precision, high-cleanliness and high-safety requirements of medical devices.
Different from ordinary plastic molds, this medical mold focuses on micro-size precision control, smooth thread forming, zero burr appearance and stable assembly accuracy. The internal flow channel and cooling system are professionally optimized for medical plastic materials to avoid shrinkage, warpage, flow marks and residual stress. All molded products feature smooth surfaces, precise fit and excellent pressure resistance, ensuring safe and stable fluid transmission in clinical use. Suitable for cleanroom injection production, it is the ideal tool for medical device manufacturers to produce high-standard connection parts.

Technical Specifications

Item	Specification
Mold Application	Medical Connector, Luer Adapter, Infusion Joint, Catheter Connector, Stopcock Parts
Applicable Plastic Materials	Medical Grade PP, PC, ABS, POM, PA66, Sterilizable Plastics
Mold Cavity	11 / 12 / 1*4 / Multi-cavity Customized
Mold Steel Option	718H / 738H / S136 / H13 (Optional based on production demand)
Surface Finish	High Mirror Polish / SPI / VDI Medical Fine Texture
Molding Precision	Strict Tolerance Control ±0.01mm
Runner System	Precision Cold Runner / Hot Runner Customized
Mold Life	500,000–1,000,000+ Shots
Production Environment	Dust-free Cleanroom Injection Molding Available
Compliance Standard	ISO13485 Medical Quality Management System
Processing Feature	Burr-free, Leak-proof, Sterilizable, Stable Assembly
Lead Time	30–45 Working Days

Core Product Advantages

1. Ultra-High Precision for Medical Matching Requirements

Medical connectors and adapters require extremely strict fitting accuracy. This mold adopts precision CNC machining and high-precision core cavity matching technology to control product tolerance within ±0.01mm. The molded Luer threads and connecting interfaces are smooth and accurate, ensuring tight locking, no loosening, no liquid leakage, and perfectly meeting clinical infusion and pipeline connection standards.

2. Medical Clean & Zero-Defect Molding Performance

Optimized exhaust and gating design effectively eliminates trapped air, flow lines and burrs. The mold surface adopts high-standard mirror polishing or fine texture treatment, making the product surface smooth and easy to clean. No residual corners or sharp edges avoid hidden dangers of bacterial growth, fully adapting to medical clean production and disinfection requirements.

3. Adaptable to Multiple Sterilization Methods

The mold structure and shrinkage rate are professionally optimized for medical special plastics. The finished parts can withstand repeated EtO sterilization, gamma ray sterilization and high-temperature disinfection without deformation, cracking or performance attenuation, maintaining stable physical properties and biocompatibility.

4. Mature Complex Structure Molding Technology

Aiming at the complex undercut, thread and multi-way structure of three-way stopcocks and special-shaped connectors, we adopt precise slider core-pulling and oblique top demolding mechanism. The mold runs stably with high demolding efficiency, no product deformation, and ensures consistent batch yield and excellent product uniformity.

5. Standardized Medical Mold Manufacturing Process

The whole mold production process is implemented in accordance with ISO13485 medical system standards, with strict raw material inspection, mold precision testing, mold trial verification and sample confirmation. Complete process documents and quality reports can be provided to support customers’ medical device certification and market registration.

Wide Applications

This medical precision injection mold is widely used in the production of disposable and reusable medical device accessories:

Medical Luer lock connectors & male/female adapters
Infusion & transfusion pipeline connection joints
Three-way / two-way medical stopcock valves
Catheter, syringe and medical tube reduction adapters
Oxygen tube, negative pressure pipeline medical connectors
Disposable medical plastic connecting accessories

Why Choose Our Medical Mold

Professional Medical Mold Experience: Focus on medical precision molds for years, familiar with medical industry standards and product certification requirements
Strict Precision Control: Zero burr, high concentricity, precise thread forming, ensuring 100% qualified assembly
Cleanroom Molding Solution: Provide mold design matching dust-free workshop production to ensure medical-grade product cleanliness
Full Customization Service: Support non-standard medical connector customization, multi-cavity efficiency optimization, logo engraving and structural adjustment
Complete After-sales & Technical Support: Provide mold maintenance guidance, process parameter debugging and long-term technical support

FAQ

Q1: What medical plastic materials can this mold process?

A1: It is suitable for all common medical-grade plastics such as medical PP, PC, ABS, POM and PA66, supporting various sterilization process requirements.

Q2: Can the mold produce Luer lock standard connectors?

A2: Yes. We fully comply with international Luer lock standard dimensions, ensuring precise locking, good tightness and interchangeability of the finished connectors.

Q3: Does the mold meet medical device production standards?

A3: Absolutely. The whole manufacturing process follows ISO13485 medical quality system, which can support customers’ product registration and quality audit.

Q4: Can you customize multi-cavity molds for mass production?

A4: Yes. We can customize 2-cavity, 4-cavity, 8-cavity and other multi-cavity solutions according to customer output requirements to improve production efficiency and reduce unit cost.

Injection Accessory Inlet Connector Mold Large Sprue Sub Gate S136 HRC48-52 Mold Medical Equipment Injection Accessory Inlet Connector Mold