1. Product Overview
We provide ISO9001 certified one-stop custom Injection Mould manufacturing & PC industrial plastic accessory molding service. The two types of slotted plastic housing parts in picture are molded from high-performance PC raw material, matched with tailor-made Injection Mould adopting premium 1.2083ESR stainless mold steel hardened to HRC48~52. This Injection Mould features 1+1 paired cavity layout, producing two different-spec PC plastic accessories per single molding shot to realize mixed-spec simultaneous production. Hybrid feeding system combines submarine hidden gate for visible outer surface and side gate for thick rib & edge position to guarantee full plastic filling; product’s CE mark, model code and brand text are integrally engraved on cavity for one-step molding marking. All finished Injection Mould is inspected under ISO9001 quality system before delivery for stable long-term industrial mass production.
2. Technical Specification Chart
| Item | Detailed Parameter |
|---|
| Molded Product | Two Spec Industrial PC Plastic Enclosure / Plastic Accessory |
| Molding Raw Material | High Rigid Virgin PC Polycarbonate |
| Cavity Configuration | 1+1 Twin Independent Cavity (2 different parts per shot) |
| Core & Cavity Steel | 1.2083ESR Anti-Corrosion Stainless Mold Steel |
| Mold Hardness | HRC 48~52 |
| Gating Structure | Combined Submarine Hidden Gate + Side Gate Dual Runner |
| Quality Standard | ISO9001 Certified Production & QC System |
| Service Mode | OEM/ODM Custom Injection Mould + Bulk PC Molding |
3. Core Mold & Product Advantages
✅ Premium 1.2083ESR HRC48-52 Injection Mould
1.2083ESR refined stainless steel owns outstanding acid resistance, rust-proof property and excellent polishing performance at HRC48-52 hardness, perfectly fit high-temperature PC injection which releases tiny corrosive gas during molding, effectively avoiding cavity rust and extending mould service lifespan. Precision polished cavity ensures smooth surface on PC accessory without flow mark or sink defect.
✅ Unique 1+1 Mixed Twin Cavity Layout
One set of Injection Mould produces two different dimension plastic accessories in one molding cycle, save extra new mould cost for customers with two-spec small-batch orders, shorten sample development cycle and reduce unit mould amortization cost.
✅ Dual Submarine + Side Hybrid Gate Design
Submarine hidden gate locates on part’s visible flat surface, auto break during ejection with zero leftover gate burr to protect printed CE/logo surface; side gate is arranged on thick side wall & clamping lug to eliminate short-shot defect on rib and cutout structure, guarantee consistent dimensional stability for slotted housing.
✅ Integrated In-Mold Logo & CE Mark
CE certification mark, brand name and part model number are pre-etched into mould cavity, finished with one-step injection molding without secondary silk-screen or laser marking, save post-processing expense and improve marking durability on PC plastic housing.
✅ High Performance PC Industrial Accessory
Virgin PC material brings superior impact resistance, high mechanical strength and insulation property, the open-frame slotted structure is designed for electronic component installation, clamping and heat dissipation, widely used for industrial control module housing.
✅ Full Customization Supported
We revise part outline, slot size, engraved text content and cavity layout per clients’ 2D/3D engineering drawings or prototype samples.
4. Application Range
Industrial control module plastic base enclosure
Electronic circuit board mounting plastic accessory
Power supply unit inner fixing housing
Automation equipment small plastic component
5. Standard Custom Service Flow
Customer provides 3D drawing or physical samples →2. DFM analysis & Injection Mould structural design under ISO9001 standard →3. CNC+EDM precision machining + cavity polishing & logo etching for 1.2083ESR steel →4. Dual submarine & side gate runner fabrication + mould assembly →5. Virgin PC trial injection & sample confirmation →6. Mass molding after customer sample approval
FAQ
Q1: What’s the service life of this 1.2083ESR Injection Mould?
A: With regular maintenance, this HRC48-52 1.2083ESR Injection Mould can achieve over 620,000 stable molding shots for PC industrial accessory production.
Q2: Can we modify slot dimension or engraved text on finished Injection Mould?
A: Our professional mould workshop can revise insert or re-etch cavity to adjust cutout size and update logo/CE content as updated design file.
Q3: Can customers get pre-production samples before bulk molding?
A: Yes, ISO9001 controlled trial samples will be supplied for your dimension & appearance validation after mould completion.
Q4: Can this Injection Mould switch to ABS/PMMA molding?
A: After gate and injection parameter fine tuning, compatible for ABS/PMMA plastic molding upon our technical assessment.
