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YIXUN mold
8480419090
Full-Face Coverage: The helmet’s contoured shape and extended lower shell provide full protection for the head, face, and upper neck, shielding against impacts, debris, chemical splashes, and airborne particles.
Vision Port Compatibility: A large, precisely molded front opening is designed to integrate with optical-grade protective visors, ensuring unobstructed visibility while maintaining impact resistance.
ABS/PC Blends: These materials offer a superior balance of high impact strength (withstanding forces up to 50J, tested per EN 397 standards), heat resistance (up to 120℃), and chemical resistance—ideal for sectors like manufacturing, construction, and chemical processing.
Customizable Composites: Optional flame-retardant or anti-static formulations are available for environments with fire or electrostatic hazards (e.g., oil & gas, electronics manufacturing).
Ergonomic Contours: The helmet’s curved shape is optimized via injection mold design to distribute impact forces evenly, reducing strain on the wearer while ensuring a snug, comfortable fit.
Integrated Mounting Interfaces: Precisely molded holes and snap-fit structures allow seamless integration of internal padding, chin straps, ventilation systems, and communication devices—all aligned within ±0.1mm tolerance for error-free assembly.
Surface Finish: A smooth, matte texture (achieved via mold texturing or post-processing) minimizes glare and resists scratches, maintaining visibility and durability in harsh conditions.
Heavy Industry & Assembly Lines: Protects workers from falling debris, tool impacts, and chemical splashes during welding, grinding, or machining operations.
Construction Sites: Serves as a core component of full-face safety systems, complementing hard hats with face and eye protection in areas with dust, debris, or structural hazards.
Laboratory & Processing Environments: Shields against corrosive chemical splashes, airborne contaminants, and high-pressure liquid jets, with optional chemical-resistant coatings.
Firefighting & Hazard Response: Integrates with thermal visors and respiratory equipment, providing multi-hazard protection in fire, explosion, or toxic environments.
Injection Mold Development: We design and fabricate custom injection molds tailored to your branding, sizing, and feature requirements (e.g., unique ventilation patterns, logo integration, or specialized mounting points).
Material & Finish Options: Choose from ABS, PC, or composites, with color customization (beyond standard white), anti-fog coatings, or UV-resistant treatments.
Prototyping to Mass Production: Rapid prototyping via 3D printing or mold trials, followed by scalable production with our fleet of precision injection molding machines—capable of 10,000+ units monthly.
Certifications: Compliant with EN 397, ANSI Z89.1, and other global safety standards. Optional certifications (e.g., NFPA, AS/NZS) available for region-specific requirements.
Testing Regimen: Each batch undergoes impact testing, penetration testing, heat resistance testing, and dimensional inspection to ensure uncompromising quality.
Warranty: 1-year warranty on injection molds and 2-year warranty on finished products, with lifetime technical support.


Full-Face Coverage: The helmet’s contoured shape and extended lower shell provide full protection for the head, face, and upper neck, shielding against impacts, debris, chemical splashes, and airborne particles.
Vision Port Compatibility: A large, precisely molded front opening is designed to integrate with optical-grade protective visors, ensuring unobstructed visibility while maintaining impact resistance.
ABS/PC Blends: These materials offer a superior balance of high impact strength (withstanding forces up to 50J, tested per EN 397 standards), heat resistance (up to 120℃), and chemical resistance—ideal for sectors like manufacturing, construction, and chemical processing.
Customizable Composites: Optional flame-retardant or anti-static formulations are available for environments with fire or electrostatic hazards (e.g., oil & gas, electronics manufacturing).
Ergonomic Contours: The helmet’s curved shape is optimized via injection mold design to distribute impact forces evenly, reducing strain on the wearer while ensuring a snug, comfortable fit.
Integrated Mounting Interfaces: Precisely molded holes and snap-fit structures allow seamless integration of internal padding, chin straps, ventilation systems, and communication devices—all aligned within ±0.1mm tolerance for error-free assembly.
Surface Finish: A smooth, matte texture (achieved via mold texturing or post-processing) minimizes glare and resists scratches, maintaining visibility and durability in harsh conditions.
Heavy Industry & Assembly Lines: Protects workers from falling debris, tool impacts, and chemical splashes during welding, grinding, or machining operations.
Construction Sites: Serves as a core component of full-face safety systems, complementing hard hats with face and eye protection in areas with dust, debris, or structural hazards.
Laboratory & Processing Environments: Shields against corrosive chemical splashes, airborne contaminants, and high-pressure liquid jets, with optional chemical-resistant coatings.
Firefighting & Hazard Response: Integrates with thermal visors and respiratory equipment, providing multi-hazard protection in fire, explosion, or toxic environments.
Injection Mold Development: We design and fabricate custom injection molds tailored to your branding, sizing, and feature requirements (e.g., unique ventilation patterns, logo integration, or specialized mounting points).
Material & Finish Options: Choose from ABS, PC, or composites, with color customization (beyond standard white), anti-fog coatings, or UV-resistant treatments.
Prototyping to Mass Production: Rapid prototyping via 3D printing or mold trials, followed by scalable production with our fleet of precision injection molding machines—capable of 10,000+ units monthly.
Certifications: Compliant with EN 397, ANSI Z89.1, and other global safety standards. Optional certifications (e.g., NFPA, AS/NZS) available for region-specific requirements.
Testing Regimen: Each batch undergoes impact testing, penetration testing, heat resistance testing, and dimensional inspection to ensure uncompromising quality.
Warranty: 1-year warranty on injection molds and 2-year warranty on finished products, with lifetime technical support.

