1*1 Hot Runner Mold Maker Injection Mold for Plastic Healthcare Parts PP/TPE Material

Medical Injection-Molded Nebulizer System – Efficient Respiratory Drug Delivery Kit

I. Product Overview: Complete Respiratory Care Solution

• Nebulizer Cup: Converts liquid medication into 3–5μm fine mist (optimal for lung deposition), made from USP Class VI PP/PC.

• Connecting Tubing: Transparent medical PVC hose (kink-resistant) for stable aerosol flow.

• Nebulizer Mask: Adult/pediatric sizes, high-transparency PC mask with adjustable head strap for secure, leak-free fitting.

II. Core Features: Precision & Clinical Efficacy

1. Injection Mold Engineering Advantages

• Integrated Component Design: Nebulizer cups, mask valves, and tubing connectors are molded as single pieces (no loose parts), reducing contamination risks and assembly errors.

• Mist Particle Control: Molded nebulizer chambers are calibrated to produce 3–5μm droplets (proven to reach lower respiratory tracts), with >80% drug delivery efficiency.

• Ergonomic Fit: Masks feature rounded edges (polished via mirror-finish molds) to prevent facial irritation, while nebulizer cups include anti-spill grips for easy handling.

2. Material Safety & Compliance

• Sterility: EtO-sterilized (residual <10ppm) and sealed in peelable pouches (ISO 11607 compliant).

• Regulatory Approval: FDA, CE, and ISO 13485 certified for global clinical use.

III. Manufacturing & Quality Assurance

1. Production Process

1. Material Prep: Dry medical-grade plastics to <0.02% moisture (avoids molding bubbles).

2. Injection Molding: Multi-cavity molds (1-out-12 for masks/cups) produce components at 180–260°C, with automated demolding.

3. Assembly & Sterilization: Pre-assemble tubing/mask sets, then EtO-sterilize and package.

4. Testing: 100% inspection for mist particle size, leak resistance, and sterility.

2. Quality Checks

• Aerosol Testing: Verify droplet size via laser diffraction (meets pharmacopeia standards).

• Durability: Cycle testing (100+ uses) to ensure no cracking or leakage.

IV. Applications

• Clinical Settings: Hospitals, clinics, and urgent care for acute respiratory treatments.

• Homecare: Long-term management of asthma, COPD, or cystic fibrosis (user-friendly for self-administration).

• Pediatrics: Child-sized masks with soft edges for comfortable, safe treatment.

V. Why Choose Our Nebulizer System?

• Injection Mold Precision: Consistent droplet size and component fit for reliable drug delivery.

• Customization: Adult/pediatric sizes, color-coded components (for size differentiation), and branded packaging options.

• Cost-Effective: High-volume injection molding delivers competitive pricing for single-use/disposable kits.