| Quantity: | |
|---|---|
23039
YIXUN mold
8480419090
| Parameter | Specification |
|---|---|
| Product Name | PA66 Felt Scrubber Pad Injection Mold |
| Cavity Configuration | 1×1 Single Cavity |
| Molding Material | PA66 (Nylon 66, High-Strength Engineering Grade) |
| Core & Cavity Steel | 1.2344 High-Grade Hot Work Mold Steel |
| Steel Hardness | HRC 48-52 (Heat-Treated) |
| Gate System | Pin-Point Gate |
| Cavity Surface Finish | Fine Texture (Uniform Bristle/Felt Pattern) |
| Molded Product | Reinforced plastic base with integrated felt/scrubber structure |
| Key Features | High-strength PA66, wear-resistant texture, automatic gate break, long mold life |
| Application | Industrial cleaning pads, household scrubbers, surface treatment tools |
Exceptional Toughness & Thermal Stability: 1.2344 steel is renowned for its high heat resistance and impact strength, making it ideal for high-temperature PA66 molding. It withstands repeated thermal cycling without deformation or cracking.
Long-Lasting Texture Reproduction: Heat-treated to HRC48-52, the steel offers excellent wear resistance, preserving the fine texture cavity pattern over hundreds of thousands of cycles. This prevents texture degradation that would compromise scrubber pad performance.
High Polishability & Precision Machining: The steel’s fine grain structure supports precise EDM and CNC machining, enabling the creation of intricate, uniform texture patterns on the cavity surface.
Clean, Efficient Molding: The pin-point gate ensures fast, balanced melt filling, eliminating flow marks or sink marks on the textured scrubber surface.
Automatic Gate Break: The gate separates cleanly during ejection, leaving minimal residue on the part. This eliminates the need for manual trimming, reducing labor costs and preserving the part’s structural integrity.
Low Shear Stress: The gate geometry minimizes shear heat buildup, protecting the PA66 material’s strength and preventing degradation during molding.
Uniform Cleaning Action: The consistent texture ensures every pad delivers the same level of abrasion and cleaning efficiency.
Enhanced Durability: The textured surface is molded directly into the PA66 base, eliminating the need for secondary assembly of felt materials and reducing the risk of delamination.
Easy Release: The texture is designed with draft angles to ensure smooth ejection without damaging the delicate pattern, maintaining part quality.
| Feature | Our 1×1 1.2344 Scrubber Pad Mold | Standard Generic Scrubber Mold |
|---|---|---|
| Cavity Configuration | 1×1 single cavity, full quality control | Multi-cavity, prone to part variation |
| Steel Grade | 1.2344 HRC48-52, heat-resistant & wear-resistant | Generic P20/45# steel, prone to texture wear |
| Gate System | Pin-point gate, automatic break, no trimming | Cold side gate, requires manual finishing |
| Cavity Texture | Fine, uniform pattern for consistent scrubbing | Inconsistent texture, uneven cleaning performance |
| PA66 Molding | Optimized for high-strength PA66, low warpage | Prone to part deformation or material degradation |
| Service Life | 500,000+ shots with stable texture | Short lifespan, frequent maintenance required |
Industrial Cleaning: Removing heavy dirt, grime, and residue from machinery, tools, and work surfaces
Household Use: Scrubbing pots, pans, and kitchen surfaces without scratching
Surface Treatment: Preparing surfaces for painting or coating by removing contaminants
Automotive & Marine: Cleaning tough stains from vehicles and boat surfaces
Durable Construction: PA66 material combined with precision texture creates long-lasting scrubber pads that resist wear and tear.
Consistent Quality: Single-cavity design ensures every pad meets strict performance standards.
Cost-Effective Production: The pin-point gate system and durable mold steel reduce labor and maintenance costs over long runs.
Versatile Performance: The fine texture pattern is customizable to meet different cleaning needs (light to heavy-duty).
