| Quantity: | |
|---|---|
YIXUN mold
8480419090
| Industry/Product Type | Customization Focus |
|---|---|
| Home Appliances (e.g., Juicer Shells, Air Fryer Panels) | Aesthetic surface polishing, food-grade material compatibility, multi-cavity layouts (1-8 cavities), snap-fit/hinge structures. |
| Medical Devices (e.g., Syringe Hubs, TPE+LDPE Stoppers) | Biocompatible materials (ASSAB S136/304 stainless steel), cleanroom production, ISO 13485 compliance, micro-precision features (±0.01mm). |
| Consumer Electronics (e.g., Phone Cases, Headphone Housings) | Thin-wall molding (0.3-1.0mm), insert molding support (metal-plastic hybrid parts), logo embossing/debossing, anti-scratch surface finish. |
| Automotive Parts (e.g., Dashboard Trim, Sensor Housings) | UV/heat-resistant material adaptation (PP+GF, ABS+PC), impact-resistant structures, IATF 16949 compliance, large-cavity designs (1-4 cavities). |
| Food Packaging (e.g., Spice Caps, Bottle Closures) | FDA/LFGB compliance, airtight seal precision, multi-hole patterns (sifters), tamper-evident ring integration. |
| Custom Specialty Products (e.g., Toy Components, Industrial Parts) | Unique cavity geometries, material flexibility (PP, ABS, TPE, silicone), low-volume mold options (prototype to mass production). |
Cavity Count: 1-64 cavities (customizable based on production volume—from 1-cavity for prototypes to 64-cavity for ultra-high output).
Material Selection: Tailor mold base/cavity materials to your product’s needs (e.g., 4Cr13 stainless steel for durability, 304 stainless steel for medical use, ASSAB S136 for precision).
Gate System: Choose latent, point, edge, or hot runner gates (valve gates available) to avoid surface defects and optimize filling.
Cooling System: Custom-designed channels (circular, spiral, grid) to match product shape—reducing cycle time by 15-30% and preventing warpage.
Ejection System: Soft-eject pins, robotic-compatible ejection, or stripper plates—adapted to delicate or heavy parts.
Dual-Material Molding: Support for multi-shot molding (TPE+LDPE, ABS+PC) with separate injection ports and temperature-controlled flow channels.
Design Collaboration: Work with our engineers to optimize your product for moldability (DFM—Design for Manufacturing) while preserving your original design intent. Accept 2D/3D drawings (STEP, IGES, CAD) or even hand sketches for concept molds.
Prototype Sampling: Provide 50-200 sample parts before full mold production to verify fit, function, and aesthetics—free revision of mold design if samples need adjustments.
Production Adaptation: Mold compatibility with your existing injection machines (customize size/tonnage requirements: 50-500 tons).
Post-Processing Integration: Design molds for seamless post-processing (e.g., no visible gate marks for products requiring no secondary trimming).
Industry Certifications: ISO 9001 (general), ISO 13485 (medical), IATF 16949 (automotive) – all molds meet relevant industry standards.
Rigorous Testing: 48-72 hour continuous cycle testing, dimensional inspection via CMM (Coordinate Measuring Machine), and material compatibility testing.
Traceability: Full documentation package (material certificates, production records, test reports) for regulatory compliance (critical for medical/automotive).
Durability Guarantee: Service life tailored to your needs—500,000+ cycles for standard molds, 800,000+ cycles for heavy-duty designs.
| Parameter | Range of Customization |
|---|---|
| Mold Size | 300×250×200mm ~ 1000×800×600mm (adapted to product size and injection machine) |
| Cycle Time | 15-60 seconds (optimized based on product thickness and material) |
| Applicable Plastics | PP, ABS, HIPS, PC, PE, TPE, silicone, glass fiber-reinforced plastics, food-grade/medical-grade materials |
| Dimensional Accuracy | ±0.01mm ~ ±0.05mm (based on product precision requirements) |
| Surface Finish | Ra 0.01μm (mirror polish) ~ Ra 1.6μm (matte finish) |
Consultation: Share your product design (drawings/concepts), material preferences, production volume, and industry requirements.
DFM Analysis: Our engineers provide free moldability analysis and optimize your design for cost-efficiency and performance.
Mold Design: Deliver 3D mold drawings for your approval (revisions available until satisfaction).
Production & Testing: Manufacture the mold and conduct rigorous testing (sample parts provided for qualification).
Delivery & After-Sales: Ship the mold with custom packaging; provide 24/7 technical support and mold debugging.
Warranty: 12-24 month warranty (customizable based on mold type); free repair/replacement for non-human damage.
Training: Optional on-site training for mold maintenance and operation
Tailored to Perfection: No “one-size-fits-all” – every mold is designed to match your product’s unique needs.
Cross-Industry Expertise: 15+ years of experience in custom mold manufacturing for 100+ product types.
Cost-Efficient: DFM optimization reduces production waste and mold maintenance costs.
Reliable Support: Full-cycle collaboration from design to after-sales ensures a smooth tooling experience.
| Industry/Product Type | Customization Focus |
|---|---|
| Home Appliances (e.g., Juicer Shells, Air Fryer Panels) | Aesthetic surface polishing, food-grade material compatibility, multi-cavity layouts (1-8 cavities), snap-fit/hinge structures. |
| Medical Devices (e.g., Syringe Hubs, TPE+LDPE Stoppers) | Biocompatible materials (ASSAB S136/304 stainless steel), cleanroom production, ISO 13485 compliance, micro-precision features (±0.01mm). |
| Consumer Electronics (e.g., Phone Cases, Headphone Housings) | Thin-wall molding (0.3-1.0mm), insert molding support (metal-plastic hybrid parts), logo embossing/debossing, anti-scratch surface finish. |
| Automotive Parts (e.g., Dashboard Trim, Sensor Housings) | UV/heat-resistant material adaptation (PP+GF, ABS+PC), impact-resistant structures, IATF 16949 compliance, large-cavity designs (1-4 cavities). |
| Food Packaging (e.g., Spice Caps, Bottle Closures) | FDA/LFGB compliance, airtight seal precision, multi-hole patterns (sifters), tamper-evident ring integration. |
| Custom Specialty Products (e.g., Toy Components, Industrial Parts) | Unique cavity geometries, material flexibility (PP, ABS, TPE, silicone), low-volume mold options (prototype to mass production). |
Cavity Count: 1-64 cavities (customizable based on production volume—from 1-cavity for prototypes to 64-cavity for ultra-high output).
Material Selection: Tailor mold base/cavity materials to your product’s needs (e.g., 4Cr13 stainless steel for durability, 304 stainless steel for medical use, ASSAB S136 for precision).
Gate System: Choose latent, point, edge, or hot runner gates (valve gates available) to avoid surface defects and optimize filling.
Cooling System: Custom-designed channels (circular, spiral, grid) to match product shape—reducing cycle time by 15-30% and preventing warpage.
Ejection System: Soft-eject pins, robotic-compatible ejection, or stripper plates—adapted to delicate or heavy parts.
Dual-Material Molding: Support for multi-shot molding (TPE+LDPE, ABS+PC) with separate injection ports and temperature-controlled flow channels.
Design Collaboration: Work with our engineers to optimize your product for moldability (DFM—Design for Manufacturing) while preserving your original design intent. Accept 2D/3D drawings (STEP, IGES, CAD) or even hand sketches for concept molds.
Prototype Sampling: Provide 50-200 sample parts before full mold production to verify fit, function, and aesthetics—free revision of mold design if samples need adjustments.
Production Adaptation: Mold compatibility with your existing injection machines (customize size/tonnage requirements: 50-500 tons).
Post-Processing Integration: Design molds for seamless post-processing (e.g., no visible gate marks for products requiring no secondary trimming).
Industry Certifications: ISO 9001 (general), ISO 13485 (medical), IATF 16949 (automotive) – all molds meet relevant industry standards.
Rigorous Testing: 48-72 hour continuous cycle testing, dimensional inspection via CMM (Coordinate Measuring Machine), and material compatibility testing.
Traceability: Full documentation package (material certificates, production records, test reports) for regulatory compliance (critical for medical/automotive).
Durability Guarantee: Service life tailored to your needs—500,000+ cycles for standard molds, 800,000+ cycles for heavy-duty designs.
| Parameter | Range of Customization |
|---|---|
| Mold Size | 300×250×200mm ~ 1000×800×600mm (adapted to product size and injection machine) |
| Cycle Time | 15-60 seconds (optimized based on product thickness and material) |
| Applicable Plastics | PP, ABS, HIPS, PC, PE, TPE, silicone, glass fiber-reinforced plastics, food-grade/medical-grade materials |
| Dimensional Accuracy | ±0.01mm ~ ±0.05mm (based on product precision requirements) |
| Surface Finish | Ra 0.01μm (mirror polish) ~ Ra 1.6μm (matte finish) |
Consultation: Share your product design (drawings/concepts), material preferences, production volume, and industry requirements.
DFM Analysis: Our engineers provide free moldability analysis and optimize your design for cost-efficiency and performance.
Mold Design: Deliver 3D mold drawings for your approval (revisions available until satisfaction).
Production & Testing: Manufacture the mold and conduct rigorous testing (sample parts provided for qualification).
Delivery & After-Sales: Ship the mold with custom packaging; provide 24/7 technical support and mold debugging.
Warranty: 12-24 month warranty (customizable based on mold type); free repair/replacement for non-human damage.
Training: Optional on-site training for mold maintenance and operation
Tailored to Perfection: No “one-size-fits-all” – every mold is designed to match your product’s unique needs.
Cross-Industry Expertise: 15+ years of experience in custom mold manufacturing for 100+ product types.
Cost-Efficient: DFM optimization reduces production waste and mold maintenance costs.
Reliable Support: Full-cycle collaboration from design to after-sales ensures a smooth tooling experience.
