1*1 Cavity ABS ISO 9001 Certification Submarine Gate on Standard LKM808E Cloth Weaving Tool Mold

This precision single-cavity injection mold adopts standard LKM808E mold base, equipped with reliable submarine gate feeding structure, specially customized for mass production of ABS industrial cloth weaving tool plastic components. Manufactured under ISO 9001 standardized quality management system, the mold features high-precision cavity machining, excellent surface replication capability and stable long-running performance, which effectively guarantees high dimensional consistency and smooth appearance of textile machinery spare parts, perfectly meeting continuous batch production demands of textile equipment manufacturers.
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  • 19170

  • YIXUN mold

  • 8480419090

This precision single-cavity injection mold adopts standard LKM808E mold base, equipped with reliable submarine gate feeding structure, specially customized for mass production of ABS industrial cloth weaving tool plastic components. Manufactured under ISO 9001 standardized quality management system, the mold features high-precision cavity machining, excellent surface replication capability and stable long-running performance, which effectively guarantees high dimensional consistency and smooth appearance of textile machinery spare parts, perfectly meeting continuous batch production demands of textile equipment manufacturers.


Core Product Features

1. ISO 9001 Certified Full-Process Quality Control

The whole mold manufacturing process strictly complies with ISO 9001 quality management specifications, covering raw material incoming inspection, CNC precision machining, EDM finish processing, mold assembly, multi-round trial molding and final factory acceptance. Complete quality traceability documents including material certificates, dimensional inspection reports and process records are available, supporting customer factory audits, global export customs clearance and industrial equipment supplier qualification review. Each finished mold is fully tested to minimize production defects of cloth weaving tools during mass injection molding.

2. Standard LKM808E Rigid Mold Base

  • Adopts original LKM808E standardized mold base with high structural rigidity, excellent compression and deformation resistance, which can withstand high injection pressure during ABS material molding and avoid mold expansion or displacement after long-term repeated opening and closing.

  • Standardized hole position, guide pin and positioning structure design realizes quick installation on various mainstream injection molding machines, greatly shortening mold commissioning time and improving production line switching efficiency.

  • Precise fit tolerance between guide pins and guide sleeves ensures stable mold alignment, effectively preventing flash, burr and dimensional deviation of thin-wall textile tool plastic parts.

3. Optimized Submarine Gate Feeding System

  • Equipped with hidden submarine gate design, the gate mark is concealed on the inner surface of cloth weaving tool, no obvious injection trace on the outer appearance, eliminating secondary gate trimming process and greatly saving post-processing labor cost.

  • The submarine gate achieves automatic shear during mold ejection, realizing fully automatic unmanned continuous production, which is highly suitable for high-volume mass production of textile machinery spare parts.

  • Optimized runner and gate size layout ensures smooth melt flow of ABS material, effectively avoiding short shot, weld line, air trap and material burning defects for long narrow weaving tool structural parts.

4. High Precision Cavity for ABS Textile Tool Molding

  • Mold cavity is processed by high-precision CNC + wire EDM technology, strictly controlled within ±0.015mm dimensional tolerance, accurately reproducing the slotted, porous and ribbed structural features of cloth weaving tools to guarantee interchangeability of textile equipment spare parts.

  • Optional pre-hardened mold steel like 718H / NAK80, with good polishing performance, can realize high-gloss or VDI textured surface, perfectly adapting to ABS raw material molding, resisting wear and corrosion from long-term continuous production, standard service life reaches 500,000–1,000,000 shots.

  • Balanced circulating cooling channel layout ensures uniform mold temperature distribution, effectively reducing warpage and shrinkage deformation of slender weaving tool parts, stabilizing product dimensional consistency in mass batches.


Technical Specification Table

Item Detailed Parameter
Mold Cavity 1+1 Single Cavity Design
Standard Mold Base LKM808E Standard Mold Base
Gate Type Submarine Hidden Gate
Applicable Raw Material ABS Engineering Plastic
Quality Certification ISO 9001 Quality Management System Certified
Optional Mold Steel 718H / NAK80 Pre-hardened Mold Steel
Dimensional Tolerance ±0.015mm High Precision Control
Standard Mold Lifespan 500,000 ~ 1,000,000 Shots
Cavity Surface Treatment High Gloss Mirror Polishing / VDI Etching Texture
Cooling System Balanced Circulating Water Cooling Channel
Cloth Weaving Tool Mold


Application Scenarios

  1. Textile machinery cloth weaving equipment plastic threading tools, loom auxiliary spare parts

  2. Industrial textile machine positioning fixtures, yarn guiding and tension adjustment plastic components

  3. Garment factory automatic weaving, sewing equipment plastic functional tool housings

  4. Non-woven fabric production equipment slender structural plastic accessories

  5. Textile automation equipment maintenance replacement spare plastic parts


Our Competitive Advantages

  1. Rich experience in textile machinery spare part mold development, proficient in slender thin-wall ABS part molding technology, able to effectively solve warpage, air trap and weld line common defects of long strip industrial plastic tools.

  2. Adopts authentic LKM standard mold base with complete original certification, stable mold performance, convenient after-sales maintenance and universal compatibility with global mainstream injection molding equipment.

  3. One-stop customized service: DFM structural optimization, mold flow analysis, precision mold manufacturing, multi-round sample trial, dimensional calibration and technical after-sales support.

  4. Strict IP confidentiality protection, sign exclusive NDA agreements for all customer textile equipment drawings and technical solutions to prevent design leakage.


FAQ

Q1: What are the core advantages of submarine gate for this cloth weaving tool mold?

A: The submarine gate is hidden inside the product, leaving no visible gate mark on the outer surface; the gate can be automatically cut off during ejection, realizing fully automatic production and saving the manual gate trimming process for ABS weaving tools.

Q2: Why choose LKM808E standard mold base?

A: LKM standard mold base features stable dimensional precision, high structural rigidity and universal installation size, which avoids mold deformation under long-term high-pressure injection, and supports quick mold installation and replacement on different injection molding machines.

Q3: Can this mold be adapted to other engineering plastics besides ABS?

A: Yes, it can also be matched with PP, PC, PC/ABS materials by adjusting molding process parameters; we can optimize gate and cooling structure according to different plastic fluidity characteristics.

Q4: What is the standard lead time for this ISO 9001 certified single-cavity textile tool mold?

A: Standard lead time is 16–25 working days, including multiple trial molding, dimensional inspection and appearance verification to ensure the ABS cloth weaving tool meets textile equipment assembly and mass production requirements.


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